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Mini T3.2   Hand soldering instructions for SMD parts:

For DIY makers, the correct method of doing SMD assembly is to put solder paste on the board using a stencil, then manually place all SMD parts and use a reflow oven or a hot air gun to heat it. There are many demo videos available on You Tube, but for a reason If you need to hand solder one, it's a bit harder, but is still doable. I hope that the following steps will help you achieve your goal a bit easier.


 

 

  1.  The blank Mini T3.2 PC board.  Below is the silkscreen with part numbers:
  1.  
    U2: MK20DX256VLH7   U3: Bootloader made by PJRC.com
  2.  Drag solder the U2.
  3.  Solder in the order of D1, C1, U1, B1, C2, C3.  When parts are close together, the soldering order is important.
For instance, if you solder the C3 before the C2, it will be more difficult to hand solder the C2.  If you solder the U1 before the C1, it will be more difficult to hand solder the C1.
  4.   Solder the R1, B2 and C6, then R4,and R5, then C5 and C4.
  5.  Solder the C7, R3, C9 and C8.  Tin four Y1's pads, put more solder on the pin 1 and pin3, so when the solder is melt by hot air the crystal Y1 is connected with the pads 1 and 3 first. 

 

  6.  Tin the Y1 and U3 (bootloader) evenly and add some flux on the pads for the Y1 and U3 before place them over the pads on PCB.  Make sure that orientation of the U3 is correct. If it's de-soldered from a teensy board, not a brand new, you may use alcohol to clean the top to see the tiny pin 1 dot. I don't have good eyesight, so I used a magnifier to see the pin 1 dot.
 

7.  Use a hot air gun to apply heat to the Y1 and U3.

  8.  Visually check the connections of the U3. This is the most critical step in this process. If a pin is not soldered well, re-solder it with flux.  Only the Pin 1, 2, 4, 6, 7, 8, 9,10 and 13 need to be checked, other pins are not used.
  9. Tin the 5 USB jack's pads and pads on the PCB, then solder all 5 pins. With enough flux it can be done easier than you think. 
Solder the C10, R2, LED1 and S1.

If you use non-clean flux use alcohol to clean all solder residual before washing.
Wash it thoroughly with a small brusher, or even a tooth brusher. After washing and cleaning, use a hot air blower or a hair dryer to dry it.

If you don't have Non-clean flux on hand, you can use 91% Isopropyl Alcohol from Wal-Mart to replace it, it may not be as good as the flux, the result may be good enough. 

 

Mini T3.2  Assembling instructions for soldering two male haders